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Lean Evolution – the ongoing development of Freudenberg’s continuous improvement culture.
Changing a business culture is not something that happens overnight. Indeed, once the change starts, can we ever allow it to stop? The challenge of introducing a Lean programme into an organisation very quickly changes into ‘How can it be sustained and developed?’
Freudenberg recognised the need to change many years ago. As a tier 1 supplier to the automotive industry, we soon found out we had no choice!
In the early 1990’s Freudenberg launched its own in-house continuous improvement initiative - GROWTTH (Get Rid Of Waste Through Team Harmony). The focus was on eliminating waste from all processes using the Kaizen tools and empowering the workforce.
Within several years most of the ‘low hanging fruit’ had gone and identifying the waste was becoming harder.
The periodic introduction of new and often more sophisticated tools (but all under the same GROWTTH umbrella) has allowed us to develop our culture to a higher level, identify new opportunities for improvement and keep the workforce motivated.
One of the more recent – and possibly most important – developments has been the introduction of Six Sigma. By collecting good process data then carrying out statistical analysis using Minitab, we are now far better equipped to find the root cause of any given problem. Furthermore, we have been able to move away from detection to prevention for many issues.
A brief run through the development of the culture over the last 15 years will be augmented by reference to several project examples. There will then be an opportunity to discuss the issues arising from the story and to answer any questions.
This presentation will be delivered by:
Colin Macpherson, Master Black Belt for Freudenberg in Europe – Colin graduated in mechanical engineering and has 24 years experience in manufacturing. He has been involved in the implementation of Lean at Freudenberg from its inception and has participated in literally hundreds of improvement projects. |